ATI Electronics — EMS · Zaghouan, Tunisia

A bare board goes in. A finished product comes out.

From prototype to recurring production, our Zaghouan team industrialises, assembles, integrates and tests your electronics. Send Gerber + BOM for a priced response within 72 hours.

PCB coverageAll types · multiple formats
TechnologiesSMT + THT · Box build
Quote turnaroundWithin 72 h
OriginEUR.1 — EU duty-free
Scroll

The line — from your Gerbers to the product

A board is built layer by layer.

Scroll — every step is real

Multi-format PCB panel · line simulation

I Bare board

All PCB types

Rigid · flex · rigid-flex · metal core

Your files become a production-ready panel. Material, stack-up, shape, finish and panelisation are reviewed around the product instead of forcing it into one substrate or format.

II Copper

Traces & pads

Etching · vias · gold finish

Your track layout, etched in copper. The pads receive the ENIG finish — electroless nickel, immersion gold — before disappearing under the solder mask.

III Stencil print

Solder paste

Controlled deposit · ± 0.02 mm repeatability

Solder paste is deposited accurately on every pad, with tooling and parameters adapted to the real geometry of your board.

IV SMT placement

High-precision placement

0402 → 45 × 45 mm · multi-camera vision

Automated placement with vision control and multi-reference feeding. Rated catalogue capacity: up to 250 components per minute.

V Reflow

Eight zones, ± 2 °C

3,150 mm heated · lead-free

Forced convection top and bottom across eight zones, thermal profile held at ± 2 °C and logged. Paste becomes solder: the board is born.

VI THT & test

The board lights up

THT · 350 mm wave · 100 % inspected

Connectors inserted on two paced lines, wave soldering, full visual inspection and functional test: every board lights up — and its radio link answers — before it ships.

From compact prototypes to complex assemblies, your board defines the process — not the other way around.

Filmed on our lines — no staging

The plant, live.

Zaghouan · 4 raw takes

REC 01
Stencil printing & wiringPaste deposition, preparation and wiring workshops
REC 02
Placement, reflow, inspectionPanel loading, oven exit, binocular check
REC 03
LED assembly & burn-inATI Smart & Lighting lines, ageing racks
REC 04
Integration & packingDownlights, packed under your brand

Data sheet — ATI-ELEC · REV D · 2026

Capabilities, no fiction.

What we quote — and what we don't quote yet

PCB formatsCompact to large formatShape, dimensions and panelisation are defined around your files, from single boards to complex panels.01
PCB technologiesAll board typesRigid, flex, rigid-flex, aluminium and other constructions reviewed against your specification, with product-appropriate finishes.02
SMT packages0402 45 × 45 mmChip R/C, LEDs, diodes, SOT, SOP/SOIC, QFN, fine-pitch QFP. Max height 5.5 mm; tape to 24 mm, tubes and trays. BGA and pitch < 0.5 mm: quoted after a joint technical review.03
Complexity1,000+ components / boardDense mixed-technology boards for security, automation, IoT, control, power and industrial products.04
Rated throughput250 components / minuteRated catalogue capacity equivalent to 15,000 components per hour; actual planning depends on component mix, panel and requested controls.05
THT2 lines · 350 mm wavePaced through-hole insertion — connectors, power parts, transformers — single-side wave soldering, hand finishing and rework.06
Box buildFrom circuit to finished productEnclosure integration, mechanical assembly, internal cabling, configuration, packaging and leaflet under your brand, shipment preparation.07
VolumesPrototype recurring seriesPilot runs, pre-series and recurring production with delivery call-offs. High-mix / mid-volume is the line's design point.08
SourcingFull turnkey or consignedMulti-brand sourcing — Panasonic, Samsung and approved equivalents — against your validated BOM, or assembly on customer-consigned stock. FCA / DAP Incoterms, EUR.1 certificate of origin.09

The line, in process order

  1. Loading — PCB magazinesAutomatic panel feeding, 20 buffer magazines between stations.
  2. High-precision solder-paste printingTooling matched to the panel, ± 0.02 mm repeatability and controlled parameters before launch.
  3. Multi-head SMT placementMulti-camera vision, multi-reference feeding and Panasonic servomotion. Rated capacity: up to 250 components per minute.
  4. In-line inspection × 2Lighted 1.5 m conveyors — 100 % visual check post-placement and post-reflow.
  5. 8-zone forced-convection reflow8 top + 8 bottom zones, logged profiles, PID ± 2 °C regulation and lead-free processing.
  6. THT insertion × 2 linesConveyor-paced stations: connectors, power components, transformers.
  7. Wave solderingSingle side, ≈ 350 mm working width; hand-soldering stations for finishing and rework.
  8. Test, integration, packingFunctional test benches, box build, marking and packaging under the customer's brand.

The ENIG finish lays real gold on every pad. We treat your boards accordingly.

ENIG — electroless nickel · immersion gold

Why Zaghouan

Nearshore, in practice.

01

A two-hour flight

Tunis–Paris in ≈ 2 h 30, Tunis–Rome in ≈ 1 h 15. CET time zone year-round, working languages French, English and Arabic. An audit is a same-day return trip.

02

Zero customs duty

Industrial goods of Tunisian origin enter the EU duty-free under the Association Agreement, with a EUR.1 certificate. FCA or DAP shipments from Zaghouan.

03

A manufacturer, not a jobber

Lighting, video entry, intercoms, connected and non-connected relays, alarms, fire safety, sensors and custom electronic products: our engineers work with production every day and give you a practical DFM review.

Lighting & emergencyBuilding securitySmart home & IoTIndustrial

Three houses, one value chain

ATI Group, from the board to the building.

ATI Group

Zaghouan · Tunis · Tunisia

ATI Electronics EMS plant — Zaghouan

Industrialisation, SMT and THT assembly, box build, inspection and testing. All PCB types, from prototype to recurring production.

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ATI Lighting Lighting & electronic products

Lamps, panels, downlights, floodlights, technical lighting and electronic ranges developed and manufactured in Tunisia.

Explore the ranges
Anwar Tunisie Distribution — the original house

Import, distribution and representation of international brands for the Tunisian market. Showroom and demo benches in Charguia 1, Tunis.

+216 29 527 527

ATI-Comelit — building solutions

Security, access and automation, in one ecosystem.

Advice · integration · distribution · local support

ATI-Comelit — Le couple de confiance

Comelit's exclusive partner in Tunisia. Video door entry & intercom · KNX & SimpleHome automation · VEDO / NEXUS 868 MHz intrusion · Logifire fire safety · IP & AI video surveillance — designed in Italy, distributed, integrated and guaranteed locally.

Consultation — RFQ

Send your files.
Quote within 72 h.

  • a.
    Gerber / ODB++ files of the board
  • b.
    BOM — bill of materials (Excel or CSV)
  • c.
    Target quantities and cadence — prototype, pre-series, recurring
  • d.
    Special requirements — test, box build, packaging

Your files stay confidential — an NDA is signed on request, before anything is sent.

Compose my consultation

Pre-fills your e-mail — attach your files before sending

or directly: contact@ati-group.tn